Profit With Precise and Timely Maintenance Tech.

Profit With Precise and Timely Maintenance Tech.

Biggest horror of any Factory Owner is an unexpected breakdown that may stop Production ‘’until further notice’’. If a most important part breaks and if a spare is not at hand, the nightmare becomes real. Supply Chains, Distribution Chanel, Workers, and anybody else who adds to or takes from the Production Process gets alarmed. Sales and Marketing look for places to hide and doubt how to regain the dropping market share. Furthermore Executives and Owners will push Production Manager to ‘near suicide’, If getting a vital part takes weeks. A simple Predictive Maintenance program could help avoid all these hardship.

Predictive Maintenance is Reassuring

Above may look like the script of a horror movie. This happens every day to some un-prepared Company. In the past, before Predictive Maintenance was popular, many Companies have gone out of business by loosing markets and Customers. According to Maintenance Practices , important meter Readings must be recorded with precision if a fair prediction is to be made. Sometimes, Juniors who do not realize the value of these records neglect such care.

Though such traditional methods are also Preventive and Predictive in nature, the associated difficulties don’t give accurate results. Early predictions are useful to prepare Parts and staff before a failure. However, it is not practical to store too many replacement parts in advance. Most Factory Managers may like to keep a full stock of parts. The Financial Manger prefers everything ‘Just-in-Time.’ However, the Owner may prefer Maintenance totaly differed if possible.

Learn all about Preventive Maintenance and Work Scheduling. Visit this invaluable Fixx software site (we are not affiliated to Fixx in any way. Just sharing extremely valuable information with readers)

New Technology Makes Predictive Maintenance Simple

Days of keeping logs are over or at least soon will be. Based on the cost a Production team wishes to allow for Maintenance, various methods of Maintenance can be adopted. Preventive Maintenance is usually costlier than Predictive Maintenance. Fortunately, latest Predictive Maintenance can match all other schedules and calendars with ease.

Are you keen to apply Predictive and Preventive Maintenance know how to your Enterprise? Do you need up to the second information and guidance. Go to this page and ‘Up-Keep’ website for heaps of information and education. (we are not affiliated to Upkeep in any way. Just sharing extremely valuable information)

Begin Small and Expand to the Entire Floor

Most efficient parameters to observe are heat and vibration for predicting process conditions. With existing technology Predicative Maintenance is easy and scalable too. You can start with a low budget and increase the sophistication to natch reach organizational expectations and allocation limits.

For a small factory, an infrared thermometer is all you need to start a Predictive Maintenance program. In the beginning you can identify most critical assets of the factory and establish a monitoring scheme. By doing so, a chart and a graph can be established for each asset. Then, by checking assets against those benchmarks, a trend for each asset can be easily seen ,

A simple excel sheet in the computer then will show status of assets, on which Maintenance programs may be established. This very report will help order replacements early or arrange alternate methods of production. This way it is easy to predict any breakdown and plan repairs during times of least stress.

Next useful tool worth adding is a small Ultrasound meter, to listen to vibrations of rotating assets like motors. After a while benchmarks can be set up for each asset. By seeing such reports, oil changes, alignment checks etc. can be planed for best performance.

Get Ready for The 5G-IoT Era of Easy Maintenance

One distinct benefit of getting used to a Predictive Maintenance Regime will be seen when 5G becomes widely available. Most Telecoms are already testing their installed 5G equipment now. Hundreds of Micro Sensors can be connected to a central hub when 5G is ready, Here, predictions can be made about the health of machines around the country or World. Then, the Hub can send Spare Parts to a specific machine needing repair or replacement.

Particular manufactures of Elevators. Process Machines, Equipment, Motors etc. can then offeer maintenance from central hubs, bringing in a new wage of after sales services.

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